Extrusion line for the production of stetched and unstretched net

IRS

 IRS, has been designed and engineered for the prodution of stretched and unstretched net

IRS

The IRS plant produces extruded netting in polypropylene, polyethylene, LLDPE or EVA that can be used to pack food products and industrial articles, or for other uses such us water, air and oil filtration. The plant has a modular design to allow different set-ups according to the type of net to be produced. It is possible to obtain UNSTRETCHED tubular or open-flat net, or other STRETCHED net wound on spiral-crossed rolls.

The IRS plant can be linked to the STC equipment to produce stabilized and bottom sewn sacks.

The plant is equipped with:

• Extruder Ø 45 mm with an operating screw with a 1/28D ratio
• Master color batching group
• Bidirectional rotating head on several models
• Screenchanger with manual control
• Motorized stainless steel water cooling tank equipped with a device to maintain constant water level
• Stretching group with tank, cylinders and water dropping and recovery system made of stainless steel or aluminum with pneumatic release of the rubber draw rolls to facilitate the   film threading operation (only for the stretched version)
• Simple contact winder type AS or double contact winder type AD (only for the UNSTRETCHED version)
• Winder with manual change type A20D with 2 winding stations: one working while the other is ready for back up (only for the STRETCHED version)
• Winder with automatic change type AW (only for the STRETCHED version)
• 2 electrical equipments: the first one is analog with screens, standard keyboard and thermoregulators for temperature control, the other one equipped with PLC and digital “touch screen” with the possibility to store different parameters according to the type of nets to produce. This last type includes a remote assistance kit.
• A.C. motors
• Safety devices as per EC regulations.

OPTIONAL:

• Granule suction group

• Simple or double cutting device (for UNSTRETCHED net)
• Interchangeable dies
• Under head calibrator gauge of different diameters
• Expansion shafts for winders
• Water cooling device at closed circuit
• Pressure detection system before and after the schreenchanger.

Technology

Fully equipped with Siemens components, the IRS is entirely controlled by a state-of-the-art HMI based on Profinet®, one of the most advanced communication protocols, that allows to control independently and in real time each one of all installed stations/tools.

Always focused on our customers’ needs and knowing that energy costs are always a more expensive variable for each manufacturer, we engineered the IRS with dedicated components that allow to recover the kinetic energy and then to save money in this regard.

Technical data

 

Version IRS STRETCHED NET  IRS UNSTRETCHED NET
Head type   P 4 M 4 M 5 M 6 P 4 M 4 M 5 M 6
Ø min. tubolar mm 65 130 160 240 20 50 65 110
Ø max. tubolar mm 180 580 640 850 65 160 220 280
Max production Kg/h 40* 50* 55* 60* 40* 50* 55* 60*
Max. mechanical speed m/min. 80 80 80 80 28 28 28 28
Ø max. roll min. 350 350 350 350 1000 1000 1000 1000
Max. roll width mm. 300 300 300 300 600 600 600/800 800
Installed power kW 60 60 60 62 43 43 43 45
Air consumption l/min. 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Open circuit water consumption mc/h 0.4 0.4 0.4 0.5 0.3 0.3 0.3 0.4
 AW core loader capacity Ø/n° 50 / 7 - 60 / 6        

*data subjected to the kind of material and net produced

Gallery